PREMIUM SETTER D2000
Direct Laser Engraving
PREMIUM SETTER D2000
Direct Laser Engraving
The HELL PremiumSetter D2000 is an innovative engraving system for direct laser engraving of elastomer plates (polyester or metal substrates) for dry offset, letterpress, flexographic printing, and coating plates and for imaging digital photopolymer printing plates (LAMS).
The HELL PremiumSetter D2000 is an innovative engraving system for direct laser engraving of elastomer plates (polyester or metal substrates) for dry offset, letterpress, flexographic printing, and coating plates and for imaging digital photopolymer printing plates (LAMS).
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Higher Productivity
The PremiumSetter offers high-speed, standardized printing form production for various formats. It features vacuum drum and magnetic drum options, and integrates with HELL Gravure software for efficient workflow and optimal quality.
Henkel's cleaners for beverage cans efficiently remove lubricants and soils from the can forming process. Our latest innovative low temperature and low foam cleaners enable energy savings and water reduction, to maximize the cleaning efficiency and minimize your environmental footprint.
Printing Quality
The PremiumSetter uses high-performance fibre lasers with a 10µ laser spot size for high-resolution direct laser engraving. It calculates print element height and shoulder profile for halftone images, line art, and text, delivering superior screen rulings and gradients with minimal dot gain.
The PremiumSetter uses high-performance fibre lasers with a 10µ laser spot size for high-resolution direct laser engraving. It calculates print element height and shoulder profile for halftone images, line art, and text, delivering superior screen rulings and gradients with minimal dot gain.
Sustainability and Durability
The PremiumSetter offers direct laser engraving for environmentally friendly production. No solvents are needed, printed forms are not hazardous waste, and elastomer plates have a long service life, eliminating the need for repeating plates.
The PremiumSetter offers direct laser engraving for environmentally friendly production. No solvents are needed, printed forms are not hazardous waste, and elastomer plates have a long service life, eliminating the need for repeating plates.
PREMIUM SETTER
DLE Technology
PREMIUM SETTER
DLE Technology
PremiumSetter DLE (Direct Laser Engraving) technology is based on powerful, high-resolution lasers which, in combination with newly developed elastomers, enable high-precision three-dimensional print reliefs. The unique digital controllability and the associated high reproducibility of the printing parameters play a decisive role in this technology. The two-stage process also ensures that the printing forms are available quickly.
PremiumSetter DLE (Direct Laser Engraving) technology is based on powerful, high-resolution lasers which, in combination with newly developed elastomers, enable high-precision three-dimensional print reliefs. The unique digital controllability and the associated high reproducibility of the printing parameters play a decisive role in this technology. The two-stage process also ensures that the printing forms are available quickly.
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High Power Laser
The PremiumSetter uses high-performance fiber lasers (600 W) for single-pass 800 μm relief removal, achieving up to 3 mm depth, 5080 dpi resolution, and adjustable screen ruling.
Henkel's cleaners for beverage cans efficiently remove lubricants and soils from the can forming process. Our latest innovative low temperature and low foam cleaners enable energy savings and water reduction, to maximize the cleaning efficiency and minimize your environmental footprint.
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3D Engraving
The PremiumSetter converts 1-bit TIFF to 3D 8-bit TIFF engraving data on the fly, delivering precise, variable undercuts, steps, and shoulder angles in high resolution.
The PremiumSetter converts 1-bit TIFF to 3D 8-bit TIFF engraving data on the fly, delivering precise, variable undercuts, steps, and shoulder angles in high resolution.
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Latest Generation Elastomers
Elastomers resist swelling, ideal for water-based and aggressive inks. Users can choose between printing plates on polyester or metal substrates and sleeves.
Elastomers resist swelling, ideal for water-based and aggressive inks. Users can choose between printing plates on polyester or metal substrates and sleeves.
DLE into Elastomer
DLE into Elastomer
Dry offset printing is ideal for decorating open containers, metal drink and aerosol cans, and polymer cups and tubes. Elastomer offers many advantages in this process. The surface tension of elastomer and blanket is coordinated, which leads to excellent ink transfer. The low tendency to swelling extends the service life of the printing form. The ultra-fine laser spot of the fiber laser engraves with a previously unattainable resolution. Careful use of infinitely variable undercuts results in much lower dot gain. Elastomer printing forms for IDF machines do not require a separate sandwich structure. The PremiumSetter is much more productive than conventional direct engraving systems.
Dry offset printing is ideal for decorating open containers, metal drink and aerosol cans, and polymer cups and tubes. Elastomer offers many advantages in this process. The surface tension of elastomer and blanket is coordinated, which leads to excellent ink transfer. The low tendency to swelling extends the service life of the printing form. The ultra-fine laser spot of the fiber laser engraves with a previously unattainable resolution. Careful use of infinitely variable undercuts results in much lower dot gain. Elastomer printing forms for IDF machines do not require a separate sandwich structure. The PremiumSetter is much more productive than conventional direct engraving systems.
About HELL Gravure
About HELL Gravure
HELL Gravure Systems, a leader in prepress engraving innovation and part of Heliograph Holding, sets international standards with its cutting-edge technologies. Specializing in electromechanical and direct laser engraving of gravure, embossing cylinders, and elastomer printing forms, HELL’s flagship products include the HelioKlischograph K5, AutoCon production line, and Cellaxy and PremiumSetter lasers. Known for quality, precision, and durability, HELL’s headquarters in Kiel, Germany, have been a hub of innovation since 1947, with a global presence ensuring comprehensive customer support and service.
HELL Gravure Systems, a leader in prepress engraving innovation and part of Heliograph Holding, sets international standards with its cutting-edge technologies. Specializing in electromechanical and direct laser engraving of gravure, embossing cylinders, and elastomer printing forms, HELL’s flagship products include the HelioKlischograph K5, AutoCon production line, and Cellaxy and PremiumSetter lasers. Known for quality, precision, and durability, HELL’s headquarters in Kiel, Germany, have been a hub of innovation since 1947, with a global presence ensuring comprehensive customer support and service.
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